The Chevrolet Express 3500 has always fared pretty well in the race of full-size passenger vans. With its superb driving dynamics and seating options, this vehicle is truly a classic. It still enjoys a reputation for reliability despite its close competition with other full-size vans. The Chevrolet Express 3500 is not at all flawless, though. Here are some common problems that showed up in this well-loved passenger van:
According to some Chevrolet Express 3500 owners, refueling this vehicle can at times be a burden to them. It takes about ten minutes just to fill up the tank with ten gallons of gasoline. This problem is due to the uneasy flow of gasoline through the intake tubes, which causes the filler pipe to overflow and the gas nozzle to shut off or spill out time after time. This is where the gas tank leaks come from. Eventually, these leaks cause some parts of the gas tank to corrode.
There were reported incidents of difficulty in steering the Chevrolet Express 3500. This problem sometimes came with a loud, clunking noise, which could most likely be caused by a broken steering idler arm. Steering difficulty like this one could also result into braking problems, which could make you lose control over the Express 3500. Collisions and accidents could highly result from this defect.
There was also a reported case before regarding the steering center link, which can be found underneath the front end of the Express 3500. This link, which connects the tie rods to the wheels, could show irregularities in its movement and cause the tires to wear quickly.
Defective seatbelts are also among the common nuisances in a Chevrolet Express 3500. There were cases wherein the release button of a seatbelt failed, causing a passenger to get stuck in the vehicle for hours with the seatbelt on. Apparently, the seatbelt could not be unlatched because the buckle was damaged. There was also an incident when the seatbelts suddenly unlatched when the brakes were stepped on. Other times, Express 3500 owners would find the seatbelts inoperable. The latches were stiff, and it was too stressful to lock them.